Linear technology for flexible assembly lines
Linear technology for flexible assembly lines
Linear technology for flexible assembly lines
In a fast-changing industry with new car technologies, electrification and embedded advanced software, automotive production lines must be highly flexible and adaptable to remain competitive and cost-effective.
Flexibility
Equipment needs to be repurposed with minimal changes or additional investment costs
Modularity
Switch from conventional ‘long line’ production to manufacturing cells
Productivity
Lean production lines for various models, limiting the footprint and downtime in resetting the line
See how the Car Transfer Unit works
The Car Transfer Unit (CTU) can be quickly reconfigured to transport different car models on a single assembly line. Compared to the use of conventional assembly equipment and tools, the use of CTU reduces the amount of reprogramming and commissioning, improving flexibility of automotive production line.
Value proposition
We support our customer’s evolution with state-of-the-art linear technology, i.e.,
powerful ball and roller screws and high-quality linear guides integrated with
engineered systems.
Industry target
Ewellix solutions
Improve asset reliability
Minimise system footprint, space and weight
Increase productivity
Enhance performance and programmability
for precise, predictable, and repeatable motion
Optimised design
Customizable reconfigurability with multiple
options
Reduce energy consumption
Elevate the solution with optimized efficiency
Decrease maintenance costs
Decrease downtime and installation time with flexible
systems
Return of investment with flexible production lines
Return of investment with flexible production lines
Return of investment with flexible production lines
Smart production and logistics systems combine modularity and intelligent automation to allow maximum flexibility. Focusing on flexibility allows companies to adapt continuously, leading to cost-efficient production cells and significant savings.
Smart production and logistics systems combine modularity and intelligent automation to allow maximum flexibility. Focusing on flexibility allows companies to adapt continuously, leading to cost-efficient production cells and significant savings.
Smart production and logistics systems combine modularity and intelligent automation to allow maximum flexibility. Focusing on flexibility allows companies to adapt continuously, leading to cost-efficient production cells and significant savings.
Main parameters driving the result
• Quantity of flexible systems
• Investment per flexible system
• Number of car models produced over 15 years
Besides cost savings, flexible systems lead to time saving when resetting an assembly cell from one car model to another. See image.
Fixed system versus flexible system:
optimisation of the resetting of the assembly cell
Discover our solutions
We have various solutions to assist automotive manufacturers with an easy integration.
Discover the benefits and ask for more information!
Posizione assoluta
Positioning system Car Transfer Unit (CTU)
Light Car Transfer Unit (LCTU)
Typically used for the welding process on the BIW shuttle line and is located outside the shuttle, providing:
- High speed
- High dynamic load capacity
Heavy Car Transfer Unit (HCTU)
Typically used for the welding process on BIW pallets and is located on a moving pallet (under BIW), providing:
- Low retracted length
- High static load capacity
Positioning system Car Transfer Unit (CTU)
Specifically designed for the automotive industry, they provide high performance in terms of guiding accuracy and stiffness. They are available with lifting columns or linear modules for the additional vertical axis.
Benefits
- Made for long service life and high loads
- Easy maintenance through outside lubrication port
- Precise alignment and secure fastening of attachments
- High precision in positioning and repeatability
Posizione assoluta
Multi axis transfer units chart
Posizione assoluta
Linear modules CLSM
CLSM 92 and 150
The CLSM linear modules perfectly meet the automotive requirements providing:
- Heavy load carrying capabilities
- Stainless Steel cover for anti-spatter
Linear modules CLSM
Specially designed for automation and automotive applications to follow industry needs in robust, adaptable, and flexible systems.
Benefits
- Long service life
- Precision alignment and secure clamping
- High level of accuracy and repeatability
- Fits most brushless DC motors and servo-motors
- Easy maintenance by one-point lubrication
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